Text, Font

Back 2 Basics

Refrigerant Transition in a Major Hospital Using Integrated Project Delivery

SCROLL

Project Delivery Method: Integrated Project Delivery (IPD)


Owner Team: The hospital president, owner representative (consultant), project manager of capital projects, and facility manager (in-house staff)


Project Delivery Team: IPD refrigeration-engineer contractor (R-EC) project manager


R-EC Project Team: R-EC supervisor, refrigerant technician (in-house staff), third-party commissioning consultant (CxC), and infection control consultant (IC)


2018 Refrigeration ASHRAE Handbook: Systems and practice, Chapters 1-9


Project Type: Infrastructure improvements


References: 2018 ASHRAE Handbook – Chapter 50, “Terminology of Refrigeration,” Chapter 51, “Codes and Standards,” ASHRAE Standard 202, “Commissioning Process for Buildings and Systems,” ANSI/ASHRAE Standard 15, “Safety Standard for Refrigeration Systems,” and ANSI/ASHRAE Standard 34, “Designation and Classification of Refrigerants”

DESIGN INTENT DOCUMENT (DID)

R-EC Design Intent:

  • The R-EC system selection and design intent are based on the processes outlined in ASHRAE educational program: Review of international treaties and initiatives that support the transition from hydrochlorofluorocarbon (HCFC) and hydrofluorocarbon (HFC) refrigerants toward non-ozone-depleting, low-global-warming-potential substances. Based on this and other technical papers focused on ozone depletion and global warming, the following DIDs apply:

    • Owner building program goals and additional goals (2020 HVAC Systems and Equipment, Chapter 1)

    • System constraints and constructability constraints (2020 HVAC Systems and Equipment, Chapter 1)

    • Finalized refrigerant replacement based on existing HVAC equipment

  • Program & Project Goals:

    • Functional goals: (2020 HVAC Systems and Equipment, Chapter 1)

    • Budget goals: First cost, operating cost, and life cycle cost

    • Timeline goals: Phased refrigeration replacement and required new equipment throughout the hospital’s refrigerant management inventory

    • Management goals: Zero ozone depletion and global warming milestones

  • Existing Conditions:

    • Central air systems using direct expansion (DX) systems

    • Chilled water systems using refrigerant cooling

    • Cold boxes and refrigerators

    • Refrigerant management software system

DESIGN CRITERIA DOCUMENT

  • The R-EC design criteria shall be in sync with:

    • IPD project delivery method using a local refrigeration engineering and service company

    • Owner’s project design intent requirements

    • A review of proposed refrigerants and how they can be used in different HVACR applications based on theoretical and empirical analyses

    • The design criteria is based on an analytical analysis of existing refrigeration conditions, associated operation, and proactive maintenance management in sync with the hospital’s overall updating the policy and procedure manual as it pertains to refrigerant management and the environment

  • The design criteria shall be based on:

    • ANSI/ASHRAE Standard 15, “Safety Standard for Refrigeration Systems”

    • ANSI/ASHRAE Standard 34, “Designation and Classification of Refrigerants”

    • Next-generation refrigerant considerations, including ammonia (R-717); 2,3,3,3-Tetrafluoropropene (R-1234yf); and 1,3,3,3-Tetrafluoropropene (R-1234ze) among others having minimal to zero GWP and ODP

  • Conceptual/schematic phase general notes:

    • The R-EC design engineer shall provide system flow diagrams with each R-EC system along with ATC sequences of operation revisions as well as a bill of materials, refrigerant operation and maintenance policy and procedures, refrigerant inventory, and safe disposal of existing refrigerants by code

    • The facility manager shall have the O&M technicians trained to accommodate P&P changes as they work in integrated project delivery with the R-EC firm

Product, Rectangle, Font, Line

Design Engineer’s Punchlist

Project Delivery Method:

Design-Build (D-B)

Integrated Project Delivery (IPD)

Construction Management @ Risk (CM) with Guaranteed Maximum Price (GMP)

Design-Bid-Build (D-B-B)

Owner Team:

Hospital President

Building Program Committee

Owner Representative (consultant)

Project Manager of Capital Projects

Facility Manager (in-house staff)

Project Delivery Team:

D-B Project Manager

CM Project Manager

Equipment Manufacturer Technician

R-EC (Refrigerant-Engineer Contractor) Company IPD Project Manager

Architect, Acoustical, Plumbing, Electrical, Structural, Fire Protection, and Security Consultants

R-EC Project Team:

R-EC Supervisor

Refrigerant Technician (in-house),

R-EC Commissioning Consultant (CxC)

R-EC Energy Engineering Consultant (EEC)

Infection Control Consultant (IC)

Systems 2018 ASHRAE Handbook

Halocarbon Refrigeration Systems, Chapter 1

Air-Handling and Distribution, Chapter 4

In-Room Terminal Systems, Chapter 5

Refrigeration Containment, Recovery, Recycle, and Reclamation, Chapter 9

Project Type:

New Construction

Infrastructure Improvements

Energy Audit and Retrofit

Facility Audit and Capital Project Master Planning

References:

2017 ASHRAE Handbook – Fundamentals

2018 ASHRAE Handbook – Refrigeration

Refer to the Codes and Standards Located in the Back of Each ASHRAE Handbook for Additional Reference

ASHRAE Standard 170 (Ventilation of Healthcare Facilities)

ASHRAE Standard 202 (Commissioning Process for Buildings and Systems)

ASHRAE Guideline 0 (Commissioning Process)

DESIGN INTENT DOCUMENT (DID)

R-EC Design Intent:

  • The R-EC System Selection and Design Intent Is Based on the Process Discussed in ASHRAE Handbook 2018 Chapters 1-9 and Includes the Following:

    • Owner Building Program Goals and Additional Goals

    • System Constraints and Constructability Constraints

    • Air Filter Minimum Efficiency Reporting Value (MERV) Rating

  • Program & Project Goals:

    • Functional Goals

    • Budget Goals: First Cost, Operating Cost, and Life Cycle Cost

    • Timeline Goals: Phased Refrigeration Replacement and Required New Equipment Throughout the Hospital’s Refrigerant Management

    • Outsource Refrigeration Technicians, Service Contract, and Refrigerant Manufacturer Contract

    • Other Goals: Environmental and Net-Zero Energy

  • Existing Conditions:

    • Central Air Systems

    • General and Toilet Exhaust

  • Air Conditioning System(s):

    • Chiller-Chilled Water Equipment and Packaged DX Systems

  • Outdoor Air Ventilation System(s):

    • Minimum Air-Side Economizer and 100% Outside Air Systems

  • Air Filters Based on Area Served

  • Supply Air Fans:

    • Add Variable Frequency Drive (VFD) to Reengineered Existing Central Air Systems with Filter Differential Pressure Drop Control Set Points

DESIGN CRITERIA DOCUMENT

  • The R-EC Design Criteria Shall Be in Sync with:

    • Project Delivery Method

    • Owner’s Project Requirements

    • New Refrigerant Management P&P Manual

  • The Design Criteria Shall Be Based on:

    • Analytical Analysis of Existing Refrigeration Conditions

    • ASHRAE Standard 170 (Ventilation of Health Care Facilities)

    • ASHRAE Standard 202 (Commissioning Process for Buildings and Systems)

    • ASHRAE Guideline 0 (Commissioning Process)

    • Consideration of Next Generation Refrigerants Addressing GWP and ODP

  • Conceptual/Schematic Phase General Notes:

    • The R-EC Design Engineer Shall Provide System Flow Diagrams with Each R-EC System along with ATC Sequences of Operation Revisions as well as Bill of Materials, Refrigerant Operation, Maintenance Policy and Procedures, Refrigerant Inventory, and Safe Disposal of Existing Refrigerants By Code

    • The Facility Manager Shall Have the O&M Technicians Trained to Accommodate P&P Changes as They Work in IPD with the R-EC Firm

- ANSWERS marked in blue -

Project Delivery Method:

Design-Build (D-B)

Integrated Project Delivery (IPD)

Construction Management @ Risk (CM) with Guaranteed Maximum Price (GMP)

Design-Bid-Build (D-B-B)

Owner Team:

Hospital President

Building Program Committee

Owner Representative (consultant)

Project Manager of Capital Projects

Facility Manager (in-house staff)

Project Delivery Team:

D-B Project Manager

CM Project Manager

Equipment Manufacturer Technician

R-EC (Refrigerant-Engineer Contractor) Company IPD Project Manager

Architect, Acoustical, Plumbing, Electrical, Structural, Fire Protection, and Security Consultants

R-EC Project Team:

R-EC Supervisor

Refrigerant Technician (in-house),

R-EC Commissioning Consultant (CxC)

R-EC Energy Engineering Consultant (EEC)

Infection Control Consultant (IC)

Systems 2018 ASHRAE Handbook

Halocarbon Refrigeration Systems, Chapter 1

Air-Handling and Distribution, Chapter 4

In-Room Terminal Systems, Chapter 5

Refrigeration Containment, Recovery, Recycle, and Reclamation, Chapter 9

Project Type:

New Construction

Infrastructure Improvements

Energy Audit and Retrofit

Facility Audit and Capital Project Master Planning

References:

2017 ASHRAE Handbook – Fundamentals

2018 ASHRAE Handbook – Refrigeration

Refer to the Codes and Standards Located in the Back of Each ASHRAE Handbook for Additional Reference

ASHRAE Standard 170 (Ventilation of Healthcare Facilities)

ASHRAE Standard 202 (Commissioning Process for Buildings and Systems)

ASHRAE Guideline 0 (Commissioning Process)

DESIGN INTENT DOCUMENT (DID)

R-EC Design Intent:

  • The R-EC System Selection and Design Intent Is Based on the Process Discussed in ASHRAE Handbook 2018 Chapters 1-9 and Includes the Following:

    • Owner Building Program Goals and Additional Goals

    • System Constraints and Constructability Constraints

    • Air Filter Minimum Efficiency Reporting Value (MERV) Rating

  • Program & Project Goals:

    • Functional Goals

    • Budget Goals: First Cost, Operating Cost, and Life Cycle Cost

    • Timeline Goals: Phased Refrigeration Replacement and Required New Equipment Throughout the Hospital’s Refrigerant Management

    • Outsource Refrigeration Technicians, Service Contract, and Refrigerant Manufacturer Contract

    • Other Goals: Environmental and Net-Zero Energy

  • Existing Conditions:

    • Central Air Systems

    • General and Toilet Exhaust

  • Air Conditioning System(s):

    • Chiller-Chilled Water Equipment and Packaged DX Systems

  • Outdoor Air Ventilation System(s):

    • Minimum Air-Side Economizer and 100% Outside Air Systems

  • Air Filters Based on Area Served

  • Supply Air Fans:

    • Add Variable Frequency Drive (VFD) to Reengineered Existing Central Air Systems with Filter Differential Pressure Drop Control Set Points

DESIGN CRITERIA DOCUMENT

  • The R-EC Design Criteria Shall Be in Sync with:

    • Project Delivery Method

    • Owner’s Project Requirements

    • New Refrigerant Management P&P Manual

  • The Design Criteria Shall Be Based on:

    • Analytical Analysis of Existing Refrigeration Conditions

    • ASHRAE Standard 170 (Ventilation of Health Care Facilities)

    • ASHRAE Standard 202 (Commissioning Process for Buildings and Systems)

    • ASHRAE Guideline 0 (Commissioning Process)

    • Consideration of Next Generation Refrigerants Addressing GWP and ODP

  • Conceptual/Schematic Phase General Notes:

    • The R-EC Design Engineer Shall Provide System Flow Diagrams with Each R-EC System along with ATC Sequences of Operation Revisions as well as Bill of Materials, Refrigerant Operation, and Maintenance Policy and Procedures, Refrigerant Inventory, and Safe Disposal of Existing Refrigerants By Code.

    • The Facility Manager Shall Have the O&M Technicians Trained to Accommodate P&P Changes as They Work in IPD with the R-EC Firm

September 2021

Text, Font